DIY Aluminum Phone Stand – How to Build One with a Bandsaw

Want to build something useful while practicing your bandsaw skills? Here’s a simple project: an aluminum phone stand. Durable, sleek, and customizable.

Materials Needed

  • Aluminum flat bar (3mm or 5mm thick)
  • Bandsaw
  • Files or sanding tools
  • Drill + metal drill bits
  • Ruler, marker, and clamps

Step-by-Step Instructions

1. Measure & Mark

Cut your aluminum bar to approx. 15cm. Mark bend points and slots for the phone angle.

2. Cut with Bandsaw

Use your bandsaw to cut the outline and notch areas. For curves, go slow and steady.

3. Smooth the Edges

Use files or sanding tools to smooth out sharp edges and refine curves.

4. Drill Holes (Optional)

Add a hole for charging cable clearance or to reduce weight.

5. Final Touches

Polish the surface, or add texture for grip. Paint or anodize if desired.

Why It’s a Great Beginner Project

  • Straightforward cuts
  • Teaches precision
  • You end up with something practical

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